bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in restricted spaces. Users reap the benefits of compact top-course drive technology with particularly high power densities and certainly smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input quickness: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with even higher ratios. Input aspect planetary stage in four sizes, ideal for any electric motor desired. Outside spiral bevel stage for effective options such as for example hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes could be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. swiftness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Lots of differents gear plans available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby various other angles are also essentially possible. The path of rotation of the drive shaft and the output shaft can be the same or opposing, depending on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing is usually cheaper to produce. However, since only little profile coverage could be realized with gearwheels with straight or helical the teeth, this bevel gearbox runs quietly and has much less transmittable torque than additional bevel gear teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel gear stage is usually realized with a ratio of 1 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high amount of total coverage, but are already more expensive to produce than bevel gears with straight or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also feasible with this type of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only be absorbed at one part due to the intersecting axes. Particularly when it can be used as a quickly rotating drive stage in multi-stage gearboxes, special attention should be paid to the assistance life of the bearing. Also, unlike worm gearboxes, self-locking can’t be realized in bevel gearboxes. Whenever a right position gearbox is needed, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Reduced torques in single-stage tranny ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum design feature and most advanced technology of improving the geometrical precision of the gear teeth profile with the group of experienced experts. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Swiftness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Gear to which are arranged 3 World mounted on the Planet carrier engaging also with the Sun Equipment (Pinion) and reduced Output speed is taken through Planet Carrier and Ring Gear is remain stationary. Output shaft maintaining the same path of rotation as Input.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw materials such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet up with the multiple requirements of our customers. The combination of floor gears and precision equipment components ensures performance efficiency and high uptime. Today’s selection of bevel planetary gearboxes includes four sizes, each as solitary, dual or triple stage design. This allows overall tranny ratios from i = 3:1 to i = 512:1 to become noticed. Each gearbox variant can be available as precision design with reduced backlash.
Innovative solutions for almost all applications and several options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to pay
for Bevel Planetary Gearbox thermal expansion of the motor shaft
High efficiency and simple running right through high tooth
flank quality, planet gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the usage of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Particular seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft meant for shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes advantage of the strengths of each technology: small size, reliability and easy maintenance. The BPH group of right angle gearboxes combines one slow helical stage with a pair of Gleason bevel gears and a number of planetary stages. The design of the compact gear units is based upon specific analyses using FEM methods, which means overall performance, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production situations and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and motor.
A planetary gearmotor is smaller sized (shorter), as intermediate elements such as for example adapter flanges and couplings aren’t necessary.
Numerous variants ensures the best possible adaptation to the application.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery situations for regular variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive selection of additional elements available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider who also products complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material handling, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular style, great quality, high energy performance, low noise, long service lifestyle, high radial loading ability, and all at affordable pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft installed.
All Ever-Power planetary equipment units can be found in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not merely a huge torque spectrum but also something range that provides you with multiple options. Make the the majority of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard product range already includes solutions for a sizable number of particular requirements that require to be taken into consideration in a great selection of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Apparatus, Mining, and Steel industries.