high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the amount of components required
high levels of reliability and uptime
precise individual elements ensure high efficiency
extended service life through minimum wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal equipment boxes to round off the merchandise portfolio. In drive technology, especially in neuro-scientific device machinery, automation and robotics, these small designed, high tranny precision equipment boxes are used specifically to meet the highest demands for stiffness, functionality and efficiency. In addition to the constantly extended standard range, these cycloidal precision gear boxes can be adapted to consumer requirements upon request.
Able to handle larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a concise dimensional footprint
Exceptional “cycloidal gearbox built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to engine for longer service life
Just ridiculously rugged since all get-out
The overall Ever-Power design proves to be extremely durable, and it needs minimal maintenance following installation. The Ever-Power may be the most dependable reducer in the industrial marketplace, and it is a perfect suit for applications in weighty industry such as for example oil & gas, major and secondary metal processing, industrial food production, metal slicing and forming machinery, wastewater treatment, extrusion tools, among others.
Cycloidal advantages over various other styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that make use of cycloidal gearing technology deliver the many robust solution in the most compact footprint. The primary power train is comprised of an eccentric roller bearing that drives a wheel around a couple of internal pins, keeping the decrease high and the rotational inertia low. The wheel incorporates a curved tooth profile instead of the more traditional involute tooth profile, which removes shear forces at any stage of contact. This design introduces compression forces, rather than those shear forces that would can be found with an involute equipment mesh. That provides numerous functionality benefits such as high shock load capacity (>500% of ranking), minimal friction and put on, lower mechanical service elements, among many others. The cycloidal design also has a huge output shaft bearing period, which provides exceptional overhung load features without requiring any extra expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the picture demonstrated, the green shaft may be the input and its rotation causes an eccentric movement in the yellowish cycloidal disk. The cycloidal disk is geared to a stationary outer band, represented in the computer animation by the outer band of grey segments. Its movement is transferred to the purple result shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the output shaft rotates in the contrary direction to the insight shaft. Because the individual parts are well-suited to 3D printing, this opens the door to easily prototyping custom designs and gearing ratios.