Precision floor gears are manufactured by using abrasive tires to grind a gear blank to match the desired gear style. These versatile gears are better suited to use with good instrumentation and additional small-scale parts, and in high precision applications.
More accurate complete: Precision ground gears include a more exact tooth complete than machined or cut gears, which gives better, smoother meshing of equipment teeth for more controlled operation.
More materials options: While machining, stamping, and other manufacturing processes may limit material options, nearly any metal or alloy can be made into a gear via grinding.
Higher loads & better performance: Due to how they’re manufactured, ground gears are generally able to handle higher loads and higher stresses than gears produced via additional means. Floor gears are especially useful in applications that require large amounts of torque.Because of these unique advantages, in most applications, precision floor gears can outperform gears manufactured through other means. Surface gears deliver smoother functionality and greater Ground Helical Gear Racks longevity.
Bevel Equipment – Bevel gears, sometimes simply known as bevels, are cone shaped gears made to transmit movement among intersecting axes. They are usually installed on shafts that are 90 degrees aside, but could be designed for almost any position. Another related term you might here is miter gear, which really is a type of bevel gear in which the mating pairs possess the same amount of teeth.
Ground Gear – Ground gears are produced by the manufacturing procedure for gear grinding, also called gear tooth grinding. Gear grinding produces high precision gearing, so ground gears can handle meeting top quality requirements (AGMA, DIN, JIS or ISO) than cut gears. Gear grinding is particularly effective when gears distort through the heat treat procedure and tooth forms no longer fulfill drawing requirements. Both spur and helical gears could be produced using this method.
Helical Gear – While the teeth on spur gears are cut directly and installed parallel to the axis of the gear, the teeth on helical gears are cut and ground on an angle to the face of the gear. This enables the teeth to engage (mesh) more gradually so they operate more smoothly and quietly than spur gears, and may usually carry an increased load. Helical gears are also called helix gears.