helical worm gear motor
Helical-worm gearmotors
Due to their design and from being coupled with a helical equipment stage, the helical-worm gearmotors S..DR.. have especially high efficiency. Also, they are extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you anticipate a drive solution to impress you with its high level of overall performance and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP for you. These could be implemented individually in the modular system. In this way, they offer you a massive range of sizes, equipment ratios and engine sizes.
However, their greatest strength is definitely their running smoothness and their incredibly low noise development. A very important factor is certain – With the helical-worm gearmotors EP you opting for a robust drive solution that you will hardly even hear.
The overall concept offers you many more practical product characteristics and benefits. These include the significantly higher performance of the helical-worm combinations as opposed to single helical-worm gear products. This is how you save extra energy in the operation of your systems and so are able to noticeably decrease ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your person requirements – with an array of AC motors. Furthermore, you can freely configure all of the relevant properties. In this way, you can effectively make use of all the benefits offered by this mixture of low-noise helical-worm equipment unit and performance-optimized motor. Even greater variance can be achieved thanks to the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save time and money
By opting for one of our gearmotors, you already are saving time and money with this selection and project planning. It is because our modular system enables a multitude of mixture options for gear units and motors. You can therefore reduce operating costs, count on a long service life and reap the benefits of simplified maintenance that’s feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional toughness and lengthy service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant light weight aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear systems are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Because of their outstanding efficiency, these drives can be utilized in every commercial sector and tailored to individual torque and acceleration requirements. The reduction ratios afforded by the helical-worm gear stage and the low noise levels during procedure make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel material with particular lubricants, optimized shape, this powerful electric motor achieves high levels of efficiency and torque. The housing machined on all sides enables diverse mounting options. Double chamber shaft seals are utilized as standard.
The reduced contour design makes it suitable for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and floor worm gears: Provides higher efficiencies and better torque capability in smaller sizes.
Multiple Input Options: Integral gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft mounting, inch and metric output shafts, installation pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal installation on five sides or with a torque arm.
Sealed for Washdown: Maintains contaminants and water out.
Worldwide Motor: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to accept brakes, encoders or pressured cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors arranged new standards for reliability, efficiency and economy with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly design offers easy integration at this point and a future proof remedy. The EP gear electric motor offers total flexibility in mounting choices includes shaft, base, face, and flange solutions. The electric motor terminal box can be mounted in option positions rotated in 90º steps around the motor frame providing for unparalleled integration opportunities.
EP gear motors comply with North American and International specifications, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total option for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is usually dust tight and hose evidence,and can be utilized outside or in wet and dusty environments without the use of additional enclosures. Complete rated output is offered by the output shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Due to the unique mixture of optimized worm wheel material with special lubricants and optimized shape, this powerful geared engine achieves high levels of efficiency and torque. The reduced contour design makes it ideal for implementing applications electronic.g. in the meals industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The utilization of state of the art helical and worm equipment combinations affords optimum overall performance fulfilling a multitude of ratio requirements. The 800 BR is functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All devices shipped pre-lubed for your particular mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All devices adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared electric motor. A favorably priced option for the standard tasks anticipated of a right-position drive.
5 equipment sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC motor are directly flange mounted, the pinion is on the electric motor shaft. This integrated compact design is an essential aspect for the high precision and the amazing stiffness of EP geared motors.
For vector-controlled inverter procedure usage of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy steel and the flanks are precision ground. The worm tires are made from particular wear-resistant bronze. Helical worm gears include a helical equipment. Worm gears with shrink disc, torque limiter, as well as adjustable backlash designs are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Functionality gearboxes in universal style. The housings are manufactured from top quality cast iron. The rugget wall space and internal ribbing ensure extremely torsional stiff and sound dampening housings. The exterior ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with rugged walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

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