|Max. Paper Size||mm||1200*780||1300*960||1500*1100|
|Min. Paper Dimension||mm||350*350||400*410||400*440|
|Max. Die-slicing Dimension||mm||1180*760||1280*940||1480*1080|
|Max. Working Force||T||300||three hundred||300|
|Cardboard sheet thickness||g/mtwo||250-800||250-800||250-800|
|Corrugated sheet thickness||mm||one-seven||one-seven||one-7|
2. Features of the equipment:
Velocity: The device adopts frequency controller to accomplish stepless speed acceleration which can achieve to 4500 moments for every hour. For the duration of real manufacturing, it can normally operate at 3600 to 4200 times for every hour in accordance to the top quality of the board. If the good quality of the paper is very good, a excellent operator even can operate the device at highest pace.
As it is demonstrated in the image of the machine, the machine adopts automatic paper feeding approach which retains the operator absent from the die-cutting element. The mounting and adjustment of the die plate is also accomplished outside the house of the die-chopping part with sensors and detectors at die-chopping portion to make sure that the equipment can not be commenced when the die-cutting plate is at adjustment status.
Apart from the sensors at die-reducing element, there are sensor or method switches at window element to make the complete device at monitoring standing to ensure its protection.
three. Operation ease:
There is Male-device interface set up in the control panel which will shows the security standing of the machine as well as malfunctions to facilitate the operator. Camera is also put in in front of the operator for him/her to check the operation position at the supply portion.
4. Main Structures and Key Content Used
4 Principal Big Components: They are: base station, moving system, upper system and device wall. The base station is created of gray cast iron -HT 200 the transferring platform is ductile iron – QT forty two-10 and the machine wall is high quality A3 steel.
- Main Drive:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a shifting set to guarantee stable pressure out set of not much less than three hundred tons.
The content for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-six-3.
2. Die-slicing and Creasing Portion:
The generate is transferred via crank rod to pendulum which will deliver the moving system to shift up and down to attain die-cut and creasing goal.
The pendulum is produced of substantial high quality ductile iron. The pendulum axis is completed by induction harden with surface hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 variety automated die-cutting and creasing machine. Compared with computerized die-cutting and creasing equipment which is used for cardboard die-cutting, this variety of automated die-chopping and creasing device is mainly utilised for corrugated board which demands less force for die-slicing, in this scenario very some producers have made scaled-down width on the pendulum and smaller sized diameter on the pendulum shaft. We maintain wider pendulum and greater diameter on its shaft to make our machine final for a longer daily life.
The die-slicing plate uses 7 mm seventy five Crl plate which has more hardness and lifestyle span than the manganese plate.
3. Board Conveying:
It adopts 3-cam intermittent positioning gadget to ensure the boarding conveying correct and stable.
The device employs gripper bar variety with 12A long joints chain which is considerably less in bodyweight and less shock to the intermittent device below the precondition to ensure the toughness of the chain. The brand name of the chain is Renold U.K with large specific and top quality. .
The Gripper bar adopts aviation aluminum with three bridge kind- gentle in weight and high in energy.
four. CZPT Component
The electrical elements are designed and assembled in accordance to the CZPTpean CE regular and makes use of world vast recognized manufacturer items.
Set up of Die
The die mounting and dismounting adopts aspect withdrawing techniques which time conserving and effortless for operation.
There are two techniques for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is straightforward, practical and reputable.
5.Particular Figures of Our Device:
- Clever And Unique Front Lay Design and style:
In contrast with the card board sheet, the corrugated board has a lot more power. If the corrugated board abnormally reaches to the entrance lay, it will hurt the front lay and the gripper bar when the front lay reaches to its maximum placement.
CZPTly the producers will install sensors on this portion to quit the equipment when the paper is fed abnormally to the entrance lay. Nonetheless, when the equipment is running at the high speed, the inertia will deliver the machine to run for a whilst to make the entrance lay to its optimum level and then also injury the entrance lay and the gripper bar.
Our particular design is that when the irregular board feeding occurs and currently being detected, the entrance lay can by no means reaches to its maximum stage which tends to make free of charge from entrance lay and gripper bar damages since of abnormal paper feeding.
As it is our unique design, so there is no photo to be demonstrated listed here.
2. Vehicle-Handbook Switching Technique
The Feeding technique for this variety of equipment can do auto and manual. When the sheet form is good, you can use car-perform. When the condition of the sheet is not great, you can use handbook perform and do sheet feeding manually.
When the sheet is not great in condition,, you can open the rear beam and raise up the feeder to do handbook feeding.
(a) The machine is half striping which can strip off three – edge waste and middle holes of the board.
(b) There are higher chase, middle chase and reduce chase the place the male, elastic block and
female die are placed to strip off the squander.
|Title||Brand name and Origin||Remarks|
|CZPT||SKF Swiss||Essential element|
|IKO Japan or HangCZPT, China||Not essential part|
|Chain||Renold U.K||Major Chain ( Discrepancy of less than .two mm for for each 10 chains of equipment chain size)|
|CHOHO Japan||Other Chain are Choho Japan|
|Picture CZPT Swap||Fotek ZheJiang|
|Main Motor||Siemens||Joint Enterprise|
|Pneumatic Elements||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping||CPG ZheJiang|
- Equipment Kit
|Minus Screw Driver||1||150|
|Additionally Screwdriver||1||a hundred and fifty|
|Monkey Wrench||1||three hundred|
|Internal hexagon Spanner||1 set||1.522.534568101214|
|Wrench||A single established||twelve,14/thirteen,sixteen|