High Speed High Output Highway Guardrail Forming Machine

Freeway Guardrail Roll Forming Equipment


CZPT Requirements
one. Decoiler
With two tapered electric powered bulgy clamps, and its carrying capacity is 8 tons. The inner diameter of the roll material is about 500 to 600mm, the greatest diameter of metal coil is 1800mm. Clamp motor energy is two.2kw with 4-pole regular motor. Undertake ZQ250 velocity reducer, its pace ratio is 31:5.

two.Leveling Equipment
Wallboard 7-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling equipment prior to and soon after has vertical guide roll. Feed inlet port equipped with nip rolls.
substance: 40Cr, quenched hardness: HRC48°~52°, motor electricity:7.5kw, six-pole normal motor, ZQ350speed reducer, velocity ratio: 20:49, φ200 arrester brake.

three.Punching Machine
Adopt YL32-315 four-column hydraulic punching machine, and hydraulic station motor electrical power is 22kw. A single set of two waves guardrail plates punching chopping die, design and style and approach mostly in accordance to users’ layout drawings. The materials of mold inserts and plunger chip is Cr12MoV alloy steel. The punching equipment ahead of and soon after equipped with adjustable guide roll. (guide roll materials: Cr12MoV, hardness: HRC58º~60º) Besides, it also geared up with a established of spare blade and plunger chip.

four.speedy feeding content system
It has two pairs of feeders and demands two becomes a single.
pinch automatically, motor power:two.2 kw, ZQ250 pace reducer, hand-switch compressing

five.Photoelectric Length-measuring Unit
quantity: two pairs, lower size: 4320mm, size precision < ±3.0mm

6. Principal Forming Engine
This device consists of 11 molding procedures with unbiased open arch structure.
The mechanical spreading width : 550mm.
Arch content : HT200 , tempered.
The column cross-section dimension: eighty x 70, with adequate power and trustworthy quality assurance. Vertical guiding roller numbers: three
Roller diameter of vertical guiding roller: 80 
Substance: 40Cr metal, quenched and tempered.
CZPT variety: Set surface 7216, regulation 32216, each has 4.
Numbers of dual-axis equipment box: one
Figures of solitary-shaft transmission gear box: 9 
Bevel modulus: M=9
Gear box content: HT200.
Host energy: 45KW r, electromagnetic velocity regulating,
Pace reducer: ZQ650
Pace ratio: 48.57
Use one inch double chain drive among the transmission equipment box common transmission shaft between the roller shafts, and the universal transmission shaft variety is140-275. Use 1.5 inch dual chain generate between the speed reducer.

seven.Forming Mould
A established of two wave guardrail plate roll forming die, created and processed according to the national common. The substance is GCr15, and the all round quenching hardness is HRC58°~ 62°.

eight.substance Getting Platform
Roller type material getting station, 5m duration, 6# steel welded.

nine.Handle Program
Widespread control program. Can manually and immediately handle the harmony of numerous elements of of the total manufacturing line.

10.Other folks
The equipment complete power is seventy eight.9Kw, with 30000mm * 4000mm duration * width. The maximum rolling height is 85mm, the optimum rolling thickness is 4.0mm, and the highest rolling pace is three ~ 12m/min. Structural materials of welding machine seat have to satisfy the demands, welding need to be up to the nationwide standard . Tools after rust cleansing need to be first of all coated with metal unique anti-rust paint comprehensively covering, and then coated with high good quality topcoat. The rotating part ought to be divided by warning shade.

one.Q: Are you manufacturer or trading company?
A: We are manufacture and trading business.
2.Q:What data you need to have before you make the proposal?
A:The pipe diameter and thickness assortment which you need to have or the profile drawings, materials data, your unique specifications.
three.Q: what is the MOQ?
A: One particular set
4.Q: Do you offer setting up and debugging overseas?
A: Overseas machine install and employee coaching companies are optional.
5.Q: Can you make the equipment according to my design or prototype?
A: Sure, we have an skilled crew for working out the most suitable design and production strategy for the equipment that you are heading to guide with us.
6.Q: How does your manufacturing unit do regarding quality handle?
A :There is no tolerance concerning quality manage. High quality handle complies with ISO 9001.every single device has to past tests running just before it really is packed for cargo.
seven.Q: How can I have faith in you that machines pasted tests operating just before shipping and delivery?
A: 1) We record the tests online video for your reference
2) We welcome you visit us and examination equipment by yourself in our manufacturing unit.
8.Q: What about our soon after-sale support?
A: we supply technical support on line as properly as overseas companies by skillful technicians.
9.Q: What must I do if I just commence a new company?
A:Get in touch with us immediately ,we supply free of charge advisor pre-sales support.Also we can assist you to resolve the content(metal coil)obtain,employee teach,international marketplace cost.
ten. Q:Can I pay a visit to you manufacturing unit to check machines on-website ? What Need to I deliver when I visit your factory?
A: We are manufacturer, and we welcome consumers to pay a visit to our factory. For special merchandise design and build, we request you carry a piece of testing substance, you can test on our devices on-site.


High Speed High Output Highway Guardrail Forming Machine