AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series includes a 90° input via helical bevel gear. It features an extremely short, light however rigid housing and full compatibility with standard motor adapters. Highest Precision, Highest Torque and Quiet Procedure are given by 100% optimized Helical Gearing. High Axial and Radial Loads provided by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is an internationally leader in manufacturing of planetary gearboxes. Predicated on more than two decades of accumulated production and marketing experience, in addition to the highest level of technical production capabilities, Ever-Power designed and constructed a technically advanced, high speed, low backlash servo software planetary gearbox. Our Break through patented technology (over 6 patents), supplies the customer with the the best possible high precision helical reducer at a reasonable price and emerges with the only suggestion to toe 5-Yr warranty in the market today, including the seals and bearings. Our firm slogan is TRUTHFUL Accountable CREATIVE. The primary focus in daily procedure is quality. We pride ourselves on our dedication to quality; our duty, is customer satisfaction. We are constantly improving processes, finding appropriate and effective solutions to provide customers new solutions for difficult applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their excellent properties, planetary gearboxes are used in all kind of commercial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – information are provided on the technical information pages inside our catalog.
Product Features
Higher output torque rating through the use of spiral bevel equipment design. 30% a lot more than straight bevel gear.
Allows input boosts to 8 situations than with directly bevel gearing.
Improved load sharing through precision tooth style and longer support life.
Surface gears verified with sophisticated software, ensures smooth, noiseless operation with minimal backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for best stiffness.
Free of maintenance lifetime lubrication.
Patented sealing design for high swiftness and continuous running.
High efficiency up to 95%. Low noise level down to 61dB.
Most ratios offered from 3~200.
With option superior backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes are equipped with reinforced output bearings, and will withstand high radial and axial loads. They allow a simple design without additional bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are made to work with servomotors in devices requiring high accuracy positioning.
The Ever-Power high precision planetary gearbox series ensures the very least torsional backlash because of a very high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular get in touch with result bearingsoffer high radial and axial capacities, extremely high level of resistance against tilt, ideal control precision and intensely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input engine flanges: For just about any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series offers up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Gear units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an severe resistance against tilting moment because of the over-sized taper roller bearings.
High torsional rigidity thanks to an large, robust, planet carrier with steady two-sided support for the planetary gears.
Maximum operating safety
Low running noise due to the optimized equipment tooth profile
High efficiency (98%)
High quality seals offer long term sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 world wheels assembled on the main stage, Ever-Power high precision planetary gear units attain an excellent load balancing, leading to very high operating safety and incredibly smooth operation. The standard series includes 1, 2, 3 and 4 stages planetary gearboxes with ratios from 3 to 1000. Higher gear reductions can be attained by adding additional stages.
All of the torques you can ever need. Consider you skill with it.
Let’s discuss torque and precision. From a long time Ever-Power high precision planetary gearboxes are well known brand for high precision gearboxes with high torque values. While many manufacturers stop the standard range in about 1000 Nm, we create heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning coupled with a high value of torque transmitting. However if you need more torque, Ever-Power also has heavy-load precision gearboxes series that enable torques up to 16000 Nm (SGH).
The biggest Backlash range. Pay for what you need, forget about.
Frequently customers ask us “I need a robust precision planetary gearbox yet I don’t wish to pay a price for <3 arcmin gearbox, because 10 arcmin will do for the device...”. We have the solution. Ever-Power supplies the biggest range of backlash because of their customers, ca.0' <1' <3' <5' or <10'. Just purchase what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are plenty of planetary gearboxes in the market with compatible output dimensions. So, you count yourself lucky because you can choose among many brands, right? But if you manufacture high precision devices and you are searching for a kick-ass high precision planetary gearbox, then it is not very easy. Ever-Power Ever-Power planetary gearboxes are designed for the highest torsional rigidity. Why? Because torsional backlash generally is the main component of the full total backlash when the motor is running at complete load. Therefore we did a hand and hand comparison between a standard model Ever-Power and the very best alternatives. Ever-Power emerged forward, rather than by chance. Ever-Power offers the planetary gearbox (with output shaft) with the best torsional stiffness. Ever-Power gearboxes are more exact and that offer greater results even (and specifically) in high-dynamic situations.
Transmission Ratios. World’s biggest range
Our customers produce many types of machines. Thus we offer the biggest range of tranny ratios in the world. Thus, our client can optimize their machine flawlessly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have got their customers needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are made to offer the maximum capacity at the output shaft. So, we’ve designed the Ever-Power gearboxes with a single-piece large diameter output shaft – planet carrier. We utilized the biggest powerful taper roller bearings obtaining the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and output capacity for machines with a huge number of cycles each and every minute. From today’s packaging machine to a strong NC device machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra restricted tolerance machining and good surface finishes, allow the Ever-Power to operate at very high efficiency values, 98% for one stage gearbox and 96% for a two levels gearbox. Efficiency values depend on torsional backlash, quickness, ratio, ambient temperature, etc. The common efficiency level varies based on the number of levels as proven in the specialized data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are given a particular synthetic lubricant that delivers lifetime lubrication.
Gears, world carrier and housing
The ring gear, made of steel, is an integral area of the housing, sunlight and world wheels are made from modern treated steels, and the input bearing flange is constructed of aluminum. The solitary piece world carrier and result shaft is made from ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary gear units usually have an square result flange with holes and will be mounted in any position. However, on demand, we are able to also supply gearboxes with round result flanges with threaded holes.
Motor connection
The engine installation is quite easy thanks to clamping ring technology, that ensures a slip free and non wearing transmission. This reliable input coupling system is ideal for continuous and intermittent assistance with clean shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and high quality synthetic lubricant.
Selection of the best gearbox
Ever-Power gives you 2 tools to assist you choose the proper gearbox:
Select the gearbox with our on-line “Gearbox Style Tool”, or
Fill the “contact form for a new application”, within our catalog, and send it to us.
Available models
Ever-Power-100
Result torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Result torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Result torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000