Product Description
XIHU (WEST LAKE) DIS.HUA Chain Group is the most professional manufacturer of power transmission in China, manufacturing roller chains, industry sprockets, motorcycle sprockets, casting sprockets, different type of couplings, pulleys, taper bushes, locking devices, gears, shafts, CNC precision parts and so on. We have passed ISO9001, ISO14001, TS16949 such quality and enviroment certification
We adopt good quality raw material and strict with DIN, ANSI, JIS standard ect, We have professional quality conrol team, complet equipment, advanaced technology. In 1999, Xihu (West Lake) Dis.hua obtained ISO9001 Certificate of Quality Assurance System, besides, the company also devotes itselt o environmental protection, In2002, it also obtained ISO14001 Certificate of Environment Management System.
STEEL PINTLE CHAINS INSTRUCTIONS
CHINAMFG CHAIN NO:662 667H 667X 667XH 667K 667J 88K 88C
| Product name | Steel Pintle Chains Roller Chain Chain (DIN764) |
| Materials Available | 1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420 |
| 2. Steel:C45(K1045), C46(K1046),C20 | |
| 3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40) | |
| 4. Bronze: C51000, C52100, C54400, etc | |
| 5. Iron: 1213, 12L14,1215 | |
| 6. Aluminum: Al6061, Al6063 | |
| 7.OEM according to your request | |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation, satin, Black surface painted etc. |
| Products Available | sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat, bushing, coupling, lock assembly etc. |
| Processing Method | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| QC : | Technicians self-check in production,final-check before package by professional Quality inspector |
| Size | Drawings |
| Package | Wooden Case/Container and pallet, or as per customized specifications |
| Certificate | ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009 |
| Advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| Lead Time | 15-25days samples. 30-45days offcial order |
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| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Heat Treatment |
| Feature: | Customized |
| Chain Size: | Customized |
| Structure: | Customized |
| Customization: |
Available
| Customized Request |
|---|
How do pintle chains handle misalignment between sprockets?
Pintle chains are designed to handle a certain degree of misalignment between sprockets, providing some flexibility in their operation. The ability to handle misalignment is essential in many industrial applications, where perfect alignment between sprockets may be challenging to maintain due to various factors.
Flexibility and Articulation:
Pintle chains are constructed with interlocking link plates and pins, which allow for some articulation between the chain links. This design enables the chain to bend and flex as it moves around the sprockets, accommodating slight misalignments without causing undue stress on the chain.
Compensating for Misalignment:
When pintle chains encounter misalignment between sprockets, they can adjust their shape slightly to compensate for the deviation. This feature helps to reduce wear on the chain, sprockets, and other components of the power transmission system.
Tolerance Limits:
However, it’s essential to note that pintle chains have specific tolerance limits for misalignment. Excessive misalignment beyond these limits can lead to premature wear and failure of the chain. Therefore, proper alignment during installation and regular maintenance to check for alignment issues are necessary to ensure optimal performance and longevity of the chain.
Guidelines for Proper Alignment:
To achieve the best performance and avoid premature wear, consider the following guidelines for proper chain alignment:
- Make sure sprockets are precisely aligned on their respective shafts.
- Check that the shafts supporting the sprockets are parallel and at the correct distance apart.
- Use appropriate tools and measurements to verify sprocket alignment during installation.
- Regularly inspect and adjust sprocket alignment if misalignment issues arise during operation.
Benefits of Proper Alignment:
Properly aligned pintle chains offer several benefits:
- Reduced Wear: Proper alignment minimizes wear on the chain and sprockets, increasing their lifespan.
- Smooth Operation: Optimal alignment ensures smooth and reliable chain movement, reducing the risk of chain jamming or skipping.
- Improved Efficiency: Correct alignment contributes to the overall efficiency of the power transmission system, reducing energy losses and improving performance.
In summary, pintle chains can handle some misalignment between sprockets due to their flexible and articulating design. However, maintaining proper alignment within the recommended tolerance limits is crucial for ensuring the longevity and reliable performance of pintle chains in industrial applications.
Can pintle chains be used in wastewater treatment and sewage systems?
Yes, pintle chains can be used in wastewater treatment and sewage systems for various applications. These chains are designed to handle heavy loads, continuous operation, and harsh environmental conditions, making them suitable for use in such demanding settings. Some of the specific applications of pintle chains in wastewater treatment and sewage systems include:
- Conveyor Systems: Pintle chains are used in conveyor systems to transport solids, sludge, or other materials through the treatment process. They can handle heavy loads and resist corrosion, making them suitable for moving abrasive and corrosive materials.
- Bar Screens and Rakes: Pintle chains are commonly used in bar screens and rakes that remove large debris and solids from wastewater. The robust design of pintle chains allows them to withstand the forces involved in pulling and lifting debris out of the water.
- Clarifiers and Thickeners: Pintle chains are used in clarifiers and thickeners to help separate solids from liquid wastewater. These chains operate under high torque and slow speeds to ensure effective separation.
- Aeration Systems: Pintle chains can be found in aeration systems where they are used to support and move diffusers or aerators that introduce air into the wastewater to facilitate biological treatment.
- Sludge Dewatering: Pintle chains are utilized in sludge dewatering equipment, such as belt filter presses, to squeeze and remove water from sludge before disposal.
- Scrapers and Skimmers: Pintle chains are employed in scrapers and skimmers that remove floating debris and scum from the water’s surface in sewage treatment basins.
When using pintle chains in wastewater treatment and sewage systems, it is crucial to select the appropriate chain material and lubrication to ensure resistance to corrosion and chemical exposure. Additionally, regular maintenance and inspection are essential to prevent chain wear and ensure continuous and reliable operation in these critical applications.
What are the advantages of using a pintle chain in specific industries?
Pintle chains offer several advantages in specific industries due to their unique design and robust construction. Here’s a more detailed explanation of the advantages of using a pintle chain in specific industries:
- Agriculture: In the agricultural industry, pintle chains are preferred for their ability to handle heavy loads, making them suitable for conveying grains, fertilizers, and other bulk materials. They are commonly used in equipment such as harvesters, balers, and spreaders.
- Mining and Construction: Pintle chains excel in the mining and construction industries where heavy-duty conveying is essential. They can withstand tough conditions and handle materials like coal, ores, and aggregates with ease.
- Wood Processing: Pintle chains are well-suited for the wood processing industry, particularly in sawmills and lumber handling. They can efficiently transport logs and lumber through various stages of processing.
- Wastewater Treatment: In wastewater treatment plants, pintle chains are used for applications like sludge handling and dewatering due to their rugged design and resistance to corrosion.
- Forging and Heat Treatment: Pintle chains are utilized in industrial ovens and furnaces for forging, heat treatment, and other high-temperature processes. Their durable construction ensures reliable operation in extreme heat.
- Oil and Gas: Pintle chains find applications in the oil and gas industry, particularly in oilfield equipment and offshore operations. They can handle the heavy loads and harsh environments associated with these applications.
- Marine and Shipping: Pintle chains are used in marine equipment for operations such as anchor handling and ship mooring, where their strength and reliability are critical.
- Heavy Machinery: Pintle chains are commonly used in heavy machinery, including tractors, bulldozers, and excavators, where they provide reliable power transmission and material handling capabilities.
In summary, pintle chains offer significant advantages in specific industries where heavy loads, rugged conditions, and reliable operation are paramount. Their unique design and construction make them suitable for handling bulk materials, withstanding tough environments, and providing positive drive mechanisms in various industrial applications.
editor by CX 2024-04-25
