Custom Pulleys
Ever-power gets the expertise and specialized capabilities to manufactures pulleys that are created for the most intricate applications. Our state-of-the-artwork technology can accommodate any type of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we are able to produce it no matter what size, material or detail required. Furthermore to assist with your projects Ever-power can produce a prototype as well as any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You can even design your very own pulley model using our custom made 3D Model Configurator . Download your model or submit it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum may be the standard metal for all share pulleys & most custom pulleys. Nevertheless, there are a variety of other components and completed such as metal or hard anodized aluminium that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to make your custom pulleys with the fastest turnaround time in the industry. View our Materials and Finishes
We provide pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many different types of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys made from cast iron. We are able to also manufacture pulleys utilizing a variety of other materials such as steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance during the design phase of client orders, to greatly help our customers obtain the most cost effective and efficient pulley or sheave style.
We use the latest inspection apparatus that helps us to keep quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the wonderful world of manufacturing non-standard parts often mean “custom” parts. Customized parts mean a complete host of stuff that a lot of manufacturers can’t afford; things such as particular tooling, manufacturing, and processes. These special extras had a need to create customized parts mean a protracted lead time and, eventually, increased prices.
For a lot of companies, creating customized parts is handled in precisely in this manner. At Torque Transmissions, however, we have a different method of handling customized parts that makes better feeling for our business and for our clients businesses.
At Torque Transmission we utilize a PULL production procedure. Pull-through production is characterized by smaller sized batches, quick responses to client demands, and smooth product flow. This type of production is an exemplory case of lean manufacturing and is the key reason why we are able to make orders to consumer specifications.
What characterizes the type of lean manufacturing Torque Transmitting utilizes?
No inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold foundation system to make unique mold tooling, which results in a very quick set up
Customer’s due date places the purchase in the production schedule
Once an purchase is started it moves through the manufacturing process with no delays or queues
Pull-through production of this kind facilitates product customization since the 
products are produced when they are ordered. This allows us to offer products that will meet a customer’s requirements, instead of offering standard items that may not meet the needs of a customer or do the job 100%.
