Many of our projects are exclusive within the industry and represent one of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping tools as well as advanced CNC milling and turning centers, which allows us to produce a vast selection of gear, sprocket, function, and rack sizes, shapes, and patterns.
To achieve the high rack power the customer required, the root of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complex gears and sprockets that no additional manufacturers can generate. The part shown here is a helical equipment rack that is utilized on a Maag equipment manufacturing machine. The gear rack is 6′ long, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed a replacement part which is essential to the operation of their machine and had previously been unable to find someone with the capacity to slice the required size of helical rack. Many times customers e mail us because OEM parts are no longer available or are price prohibitive. Often, gear rack for Woodworking Industry clients have found that the grade of replacement parts produced by us exceed the quality their OEM parts.
To achieve the high rack power the customer required, the root of one’s teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no various other manufacturers can generate. The part shown here is a helical gear rack that can be used on a Maag gear manufacturing machine. The apparatus rack is 6′ long, includes a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the extensive know-how of our skilled experts in both tool and machine engineering, our customers benefit from a distinctive synergy effect leading to a higher service lifestyle of both machine and equipment, as well as an optimal formed part quality. We try to surpass your goals and ensure your success with our quality.
For a long time, a machine tool builder had manufactured their personal precision gear racks to attain ultra-precise positioning on their machines. They also required this because their crucial clients demanded that their machines maintain accurate positioning with no mistake compensation on the axis.
To save lots of costs, they wanted to look for a gear rack supplier who could obtain the same tight rack tolerances and performance level that they had come accustom to.
Choosing from their wide range of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) gear rack, which had a total pitch deviation of less than twelve microns (< 0.012 mm) over a a single meter length. The real pitch deviation was measured at 20º C and marked on each rack.