Our regular 700 Worm Reducer Series – the heart of Ever-Power quickness reducer product line – has been serving industry reliably for over a decade. Its proven modular style has set the sector standard for functionality and may be the most imitated product in the current worm gear speed reducer marketplace. But why accept a knock-off when you’re able to have the initial – from Ever-Power.
Specifications
11 basic single reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating lifestyle.
Its multi-position mounting flexibility permits installation in practically any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for maximum durability, along with greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings are available in our eCatalog.
Ever-Power worm gearboxes possess earned a popularity to be an industry benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are inexpensive prices. High versatility accorded through a wide choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low rate gear ratio. Being simple and compact in style, these gears can perform higher gear ratio compared to the helical gears. These worm reduction gears having screw type characteristics act like helical gears, but its helix position is typically comparatively bigger) and its body is normally quite lengthy in the axial path. The gears in these gearboxes could be right or left-handed depending upon the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a type of interlocking gear made up of a worm shaft and worm wheel. The worm is definitely shaped just like a screw and the worm wheel can be a kind of gear machined to get a tooth profile with the same configuration.
The operation of a worm gear is similar with that of a bolt and nut. The principle is the same as a nut that has been fixed so that it cannot rotate and therefore progresses in the axial path when the bolt can be turned.
The look of a worm gear is considered through the relationship between the rack and spur gear on the middle plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel by one tooth. For this reason, in a 1 speed decrease gears, the wheel could be manufactured therefore that it’ll be rotated 1/60 (1/120 in unique applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This feature makes it possible to layout the turning transmitting direction at a right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). You’ll be able to change the rotation path of the worm wheel by changing the screw direction.
A multitude of shaft layouts The wide variety of shaft layouts is among the features of interlocking gears.For instance, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., combine for a total of 14 types (Shape 2) and, if attachment orientations are included, you’ll be able to pick from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel can be characteristic because the contact can be linear and the relative slide is excellent. In comparison with rolling power transmission, sound and vibration are extremely low. Because of this, this technology can be used to drive medical apparatus, elevators and escalators, etc.
The principal specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when selecting a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the right gear are described in the manufacturer catalogs and the series and models should be selected according to those procedures. Particular care ought to be taken in essential areas such as selecting the load index, calculating the overhang load and examining the heat rated capability from the manufacturer.
Cautions during use
When utilizing a worm decrease gears, heat produced through the initial period of use is high and running-in procedure at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently achieving the performance of the worm decrease gears.
Maintenance and inspection
After completing running-in procedure (approximately 50 hours), it’s important to improve the lubricating oil and also to change the lubricating oil from then on about 1 time per year according to the procedure manual provided by the manufacturer.
Product Description
The Worm Reduction Gear Box is supplied by our company is of high-quality. Our products are made through the use of premium quality materials and progress technology at our vendors end. These are widely used in a variety of sectors. Our items are often available at an extremely low market prices.
Motor Mount Frame Options
TEC Motors, worm reduction gearbox.
Option A-160 B5 Frame, Flange Mount.
Option B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Mount.
High efficiency and safe operation. High load capability and overload functions. Output Torque = (Power (kW) x 9550 (Constant))/ Gearbox result speed (rpm).
Higher ratios available on request reliant on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the sector worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute versatility is given by the wide choice of several mounting options, shaft configurations and engine interface, all offered as standard. The helicalworm and the doubleworm edition, with or without the torque limiter, also accumulate, creating an extremely versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 degree C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears come in two series: X and H.
The series X, having a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell housing + coupling) offers great versatility to suit a broad range of applications and higher efficiency compared to the compact range XC, where the emphasis is on space efficiency.
Series H offers the same features as series X with an added plus: a spur equipment pre-stage at the insight end provides higher functionality and a broader range of ratios compared to the X series.
Framework sizes 110 and 90 include a cast-iron housing cast enbloc, whereas smaller sizes use die-cast aluminium housings. The worm shaft is produced from casehardened and hardened alloy steel and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow result shaft is supplied as standard.
Broad range of options available:
second input, result flange, single or double extension output shaft, torque limiter with through cable, torque arm.