AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light however rigid housing and complete compatibility with standard electric motor adapters. Highest Precision, Highest Torque and Quiet Operation are given by 100% optimized Helical Gearing. High Axial and Radial Loads provided by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is an internationally leader in manufacturing of planetary gearboxes. Predicated on more than two decades of accumulated manufacturing and marketing experience, in addition to the highest degree of technical production capabilities, Ever-Power designed and built a technically advanced, high swiftness, low backlash servo application planetary gearbox. Our Break through patented technology (over 6 patents), supplies the client with the optimum high precision helical reducer at an acceptable price and is offered with the only tip to toe 5-Season warranty in the industry today, like the seals and bearings. Our firm slogan is TRUTHFUL RESPONSIBLE CREATIVE. The principal focus in daily operation is quality. We satisfaction ourselves on our dedication to quality; our duty, is customer satisfaction. We are continually improving processes, finding proper and effective solutions to provide customers new solutions for hard applications, and developing services.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their excellent properties, planetary gearboxes are used in all kind of commercial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – information are provided on the specialized information pages in our catalog.
Product Features
Higher output torque rating by using spiral bevel gear design. 30% a lot more than straight bevel gear.
Allows input boosts to 8 instances than with straight bevel gearing.
Improved load sharing through precision tooth design and longer support life.
Floor gears verified with advanced software, ensures smooth, tranquil operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for top stiffness.
Free of maintenance lifetime lubrication.
Patented sealing style for high velocity and continuous running.
High efficiency up to 95%. Low noise level down to 61dB.
Most ratios available from 3~200.
With option superior backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and will withstand high radial and axial loads. They allow a simple design without additional bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a combination of innovation and years of experience. Ever-Power planetary gearboxes are designed to use servomotors in machines requiring high accuracy positioning.
The Ever-Power high precision planetary gearbox series ensures a minimum torsional backlash because of an extremely high torsional rigidity for the highest precision and dynamics. Furthermore, the reinforced angular get in touch with result bearingsoffer high radial and axial capacities, extremely high level of resistance against tilt, perfect control precision and intensely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Result torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input motor flanges: For any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Gear units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment because of the over-sized taper roller bearings.
High torsional rigidity because of an huge, robust, planet carrier with steady two-sided support for the planetary gears.
Maximum operating safety
Low running noise because of the optimized gear tooth profile
High efficiency (98%)
Top quality seals offer long term sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 world wheels assembled on the main stage, Ever-Power high precision planetary gear units attain a very good load balancing, leading to high operating safety and very smooth operation. The typical series includes 1, 2, 3 and 4 levels planetary gearboxes with ratios from 3 to 1000. Higher gear reductions can be achieved by adding additional stages.
All the torques you will certainly ever need. Just imagine what you can do with it.
Let's speak about torque and precision. From many years Ever-Power high precision planetary gearboxes are well known brand for high precision gearboxes with high torque values. Even though many manufacturers stop the standard range in about 1000 Nm, we produce heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning combined with a high value of torque transmission. However if you want more torque, Ever-Power also has heavy-load precision gearboxes series that enable torques up to 16000 Nm (SGH).
The largest Backlash range. Pay for what you need, no more.
Frequently customers ask us “I need a robust precision planetary gearbox but I don't desire to pay a cost for <3 arcmin gearbox, because 10 arcmin is enough for the machine...”. We have the solution. Ever-Power offers the biggest selection of backlash because of their customers, ca.0' <1' <3' <5' or <10'. Just pay for what you need
Unmatched torsional stiffness. Effective and market-leading machines
There are many planetary gearboxes on the market with compatible output dimensions. So, you count yourself lucky because you can choose among many brands, correct? But if you manufacture high precision machines and you are searching for a kick-ass high precision planetary gearbox, after that it is not so easy. Ever-Power Ever-Power planetary gearboxes are made for the best torsional rigidity. Why? Because torsional backlash usually is the main element of the total backlash when the engine is running at complete load. Therefore we did a hand and hand comparison between a standard model Ever-Power and the very best alternatives. Ever-Power came forward, and not by chance. Ever-Power supplies the planetary gearbox (with result shaft) with the best torsional stiffness. Ever-Power gearboxes are more exact and that offer better results even (and specifically) in high-dynamic situations.
Transmitting Ratios. World's biggest range
Our customers generate many types of machines. Thus you can expect the biggest range of tranny ratios in the world. Thus, our customer can optimize their machine flawlessly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have their clients needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are created to offer the maximum capability at the output shaft. So, we've designed the Ever-Power gearboxes with a single-piece large diameter output shaft - world carrier. We utilized the biggest powerful taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and result convenience of machines with a large number of cycles each and every minute. From today's packaging machine to a solid NC tool machine, Ever-Power may be the perfect solution.
Efficiency
A precision design, ultra tight tolerance machining and good surface finishes, allow the Ever-Power to operate at high efficiency values, 98% for one stage gearbox and 96% for a two phases gearbox. Efficiency values rely on torsional backlash, swiftness, ratio, ambient temperature, etc. The common efficiency level varies based on the number of levels as proven in the technical data sheets for every gearbox model.
Lubrication
All SG high precision gearboxes are supplied with a special synthetic lubricant that provides lifetime lubrication.
Gears, planet carrier and housing
The ring gear, manufactured from steel, can be an integral part of the housing, sun and planet wheels are made from contemporary treated steels, and the input bearing flange is made from aluminum. The one piece planet carrier and result shaft is made from ductile iron, resulting a robust design.
Design and mounting positions
Ever-Power high precision planetary equipment units usually have an square output flange with holes and will be mounted in any position. Nevertheless, on demand, we are able to also supply gearboxes with circular output flanges with threaded holes.
Motor connection
The engine installation is quite easy because of clamping ring technology, that ensures a slip free and non wearing transmission. This reliable insight coupling system is suitable for continuous and intermittent provider with clean shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and high quality synthetic lubricant.
Selection of the best gearbox
Ever-Power gives you 2 tools to help you choose the proper gearbox:
Choose the gearbox with our on-line “Gearbox Design Tool”, or
Fill the “contact page for a new application”, within our catalog, and send out it to us.
Available models
Ever-Power-100
Output torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Output torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Result torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Output torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
